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A series of data codes, a line of production instructions, these information transmitted within the system, for Jiangyin industry to improve quality and efficiency to set up a digital channel. In Jiangsu Zhenjiang New Energy Equipment Co., Ltd, the information platform and intelligent production line are playing "four hands", inputting a strong "forward code" for traditional manufacturing enterprises to move to a higher end.
"By monitoring the energy consumption of each equipment, we can quickly determine whether there are any abnormalities in the production process." Standing in front of the big screen of the information management platform of Jiangsu Zhenjiang New Energy Equipment Company Limited, Zhang Jian, the assistant general manager, introduced the various types of information integrated into the platform.
It is understood that Zhenjiang New Energy has launched the construction of a smart factory since September 2019. By integrating ERP system, MES system, energy consumption system and industrial Internet of Things system, a fully automatic production line for towers has been created, increasing the efficiency of personnel from 80% to 100% and increasing the average daily production capacity from the original 28 tower plates to the current 48 tower plates.
Doing "subtraction" in the use of labor, in exchange for the "addition" of enterprise production efficiency and quality, this is the charm of intelligence and information technology. Zhenjiang New Energy has established digital platforms such as production management platform, safety protection platform, enterprise cloud platform, and central control system of intelligent metal processing center, etc. The integrated use of data collection and integrated application, modeling analysis and optimization technologies realize the optimization of manufacturing system at all levels, as well as the optimization of the whole process of products, factory assets and business, and form a new model and new business mode of integration and innovation of Internet and manufacturing industry.
At present, Zhenjiang New Energy is stepping up the development of relevant management software, through the information platform to achieve the control and guidance of automated equipment, comprehensive use of cloud platform functions to comprehensively improve the level of intelligent manufacturing and digital management of enterprises, all these efforts in the general manager Liu Haotang's view, not only is the necessary road to improve the efficiency of enterprises, but also an excellent way to expand the value chain. "Fan parts are a kind of non-standard products, how to maximize intelligent manufacturing has been the industry pain point, once this problem is solved, we will be able to package the management platform and production equipment sales, and promote the development of enterprises to manufacturing services."
